Design, development, integration and evaluation of hybrid fuel cell power systems for an unmanned water surface vehicle

Abstract

When fuel cells are used to power mobile applications, such a vehicles, hybridization with batteries is normally required. Depending on the electronic coupling between the energy sources the power plants can have passive or active configurations. Hybrid fuel cell-battery power plants with active power control flow have some advantages. For example, they can decrease the total energy losses, while improving the fuel cell performance, extending its lifetime. Power plants with DC/DC converters show low specific energy ratios, but with a superior energy management. In the present research, the hybrid power plant for an unmanned aquatic surface vehicle (USV) based on a PEM fuel cell and a Li-ion battery is developed. Active (with DC–DC converters) or passive architectures are analyzed by numerical simulations and experimental tests. Good results are obtained for the active power plant, where the peak power demands are managed by the battery pack while the fuel cell power remains constant thanks to the DC-converter control. The study shows that a simple control algorithm (no optimal) can help to extend the USV autonomy above 12 h in calm waters with a specific energy of 85.6 W h kg-1.